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DEMAG
Kategorija
Tube Welding Line
Objekta
44195
Proizvođač
DEMAG
God
1988
Last Overhaul
2022
Kontrola
SIEMENS
Objekta
44195
Feedstock Steel Strip | ||
---|---|---|
sheet width max.: | 450 | mm |
sheet width min.: | 90 | mm |
sheet thickness max.: | 13 | mm |
sheet thickness min.: | 2 | mm |
exterior coil diameter max.: | 1900 | mm |
exterior coil diameter min.: | 1100 | mm |
internal coil diameter max.: | 760 | mm |
internal coil diameter min.: | 610 | mm |
Product (profile, tube) | ||
---|---|---|
external diameter min.: | 30 | mm |
external diameter max.: | 140 | mm |
wall thickness min.: | 2 | mm |
wall thickness max.: | 12 | mm |
length min.: | 4000 | mm |
lenght max.: | 10000 | mm |
Line Characteristics | ||
---|---|---|
Forming Process: rollforming | ||
welding process: HF inductive | ||
sawing process: travelling | ||
speed max.: | 65 | m/min |
feedstock transport direction: left to right |
Line consists of: - Strip preparation MANNESMANN (YoM 1988, Retrofit 2022, Siemens S7-1500) - Blasting system GF HB-4/45-100 (YoM 1987, Retrofit 2021, Siemens S7-1200) - Core unit DEMAG RN140/170-L (YoM 1987, Retrofit 2012 Siemens S7-300/1200) - Roller press WINTER RATINGEN (YoM 1989) - Hot saw BENTELER (YoM 1988, Retrofit 2010, Siemens S7-300) - FollowUp processing MANNESMANN (YoM 1989, Siemens S5) - Baling press BOECKER VOLKENBORN SR800 (YoM 1988) Line Specifications: - Strip types: slit strip, cold strip - max. yield strength: 650N/mm2 - max. tensile strength: 720N/mm2 - Belt sabre: 0.6% permissible deviation in relation to belt length - alignment: center-line Strip Preparation MANNESMANN: - Twin decoiler incl. guide, shear, submerged arc welding system, strip loop - 2022 Retrofit control system to Siemens S7-1500 Blasting System GF HB-4/45-100: - 2022 Retrofit control system to Siemens S7-1200 Core Unit DEMAG RN140/170-L (forming unit, welding machine and calibrating unit): - 2013-2022 various modernizations of the electrical engineering - 2013 Renewal of HF generator Elotherm Eloweld 700 - 2012 pre-forming frames renewed - 2011 roll forming unit renewed - 2009 New emulsion system with Cymatec CN-5-50 magnetic separator - Wall thickness range: -- s = 2.0 - 12.7 mm, s/d = 1 : 7 to 1 : 70, yield strength max. 300 N/mm2 -- s = 2.0 - 10.0 mm, s/d = 1 : 8 to 1 : 60, yield strength max. 450 N/mm2 -- s = 2.0 - 9.0 mm, s/d = 1 : 9 to 1 : 50, yield strength max. 550 N/mm2 -- s = 2.0 - 8.5 mm, s/d = 1 : 10 to 1 : 40, yield strength max. 600 N/mm2 -- s = 2.0 - 8.0 mm, s/d = 1 : 10 to 1 : 35, yield strength max. 650 N/mm2 - max. HF power: 600 kW Roller Press WINTER RATINGE: - Force: 400 kN - Stroke: 1000 mm Hot Saw BENTELER: - 2010 New protective cabin incl. air filter - 2008 Retrofit control system to Siemens S7-300 - incl. Standby Saw Slide (BackUp, see photo) Further processing MANNESMANN: - incl. Milt chamfering system and Allweiler coolant system - 2016 Retrofit chip shredder - Speed of end machining heads: 135-1300 rpm - Diameter of small prism clamping basin: 30-90 mm - Diameter of large prism clamping basin: 91-140 mm |