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SIRIO ZIEH ÖL STATION
Categories
Pipe / tube manufacturing unit
Object
54746
Brand
SIRIO
Model
ZIEH ÖL STATION
YoM
2018
Controls
SIEMENS 15 13F-1 PN
Object
54746
| 1. General Description The draw-oil preparation system is designed for the optimal treatment of un-drawn tubes prior to the drawing process. A large-volume draw-oil bath ensures homogeneous wetting of the tube surface, providing uniform lubrication, reducing friction during drawing, improving the tube surface quality, and increasing tool lifetime. A constant material flow as well as stable bath temperature and bath quality make this system a critical process step in efficient tube production. ________________________________________ 2. Performance Data & Capacities • Tube diameter range: 18–75 mm • Bundle weight: maximum 5 t • Maximum tube length: 9 m • Bath volume: 20 m³ • Electrical supply: 400 V / 180 A / 50 Hz • Operation mode: Semi-automatic ________________________________________ 3. Functional Principle Immersion Bath & Medium Conditioning • Uniform lubrication through full immersion in the draw-oil bath • Tubes integrated in the tank walls serve for oil heating via the furnace heat-recovery system • Oil circulation: Chemetall process, 12 cycles per hour • Prevention of water pockets: Precise water dosing; compressed-air injection if required • Bath composition control: Regular sampling • Dosing station: Automatic adjustment of oil and water additives ________________________________________ 4. Measurement & Control Parameters The following process parameters can be monitored and controlled: • Immersion time • Drip-off time & park time at all 3 drip stations • Crane inclination during immersion • X and Y axis positions • Crane speeds • Cycle types: Mix, Activate/Deactivate, Automatic, Pause, Cycle, Cycle interruption ________________________________________ 5. Control System & Safety • Siemens PLC: CPU 1513F-1 PN • Software: TIA Portal V15.1 • HMI: Siemens TP1200 Comfort Panel • Safety concept: Complete risk assessment available • Includes control cabinet, electrical documentation and software backup ________________________________________ 6. Automatic Overhead Crane • Type: Matr. 2981 t.6.5 • Travel speed: up to 40 m/min • Class: A6 (FEM 1.001 – ISO) • Wheels: 4 pieces, Ø 315 mm • Track gauge: 13,000 mm • Weight: 8,000 kg • Motor: FC90LFECCL-4, 1.5 kW, IP55 • Brake: Disc brake, DC 400 V • Gearbox: TP 315/90BR, ratio 1/35 ________________________________________ 7. Components Included in the System • Loading cart • Immersion tank • Medium circulation pump • Portal crane / automatic overhead crane • Drip-off station • Unloading cart • Extraction system • Dosing unit • Control cabinet & operator panel ________________________________________ 8. Documentation • Operating manual • User manual • Electrical & control diagrams • Declaration of conformity • Software backup |
| 1. General Description The draw-oil preparation system is designed for the optimal treatment of un-drawn tubes prior to the drawing process. A large-volume draw-oil bath ensures homogeneous wetting of the tube surface, providing uniform lubrication, reducing friction during drawing, improving the tube surface quality, and increasing tool lifetime. A constant material flow as well as stable bath temperature and bath quality make this system a critical process step in efficient tube production. ________________________________________ 2. Performance Data & Capacities • Tube diameter range: 18–75 mm • Bundle weight: maximum 5 t • Maximum tube length: 9 m • Bath volume: 20 m³ • Electrical supply: 400 V / 180 A / 50 Hz • Operation mode: Semi-automatic ________________________________________ 3. Functional Principle Immersion Bath & Medium Conditioning • Uniform lubrication through full immersion in the draw-oil bath • Tubes integrated in the tank walls serve for oil heating via the furnace heat-recovery system • Oil circulation: Chemetall process, 12 cycles per hour • Prevention of water pockets: Precise water dosing; compressed-air injection if required • Bath composition control: Regular sampling • Dosing station: Automatic adjustment of oil and water additives ________________________________________ 4. Measurement & Control Parameters The following process parameters can be monitored and controlled: • Immersion time • Drip-off time & park time at all 3 drip stations • Crane inclination during immersion • X and Y axis positions • Crane speeds • Cycle types: Mix, Activate/Deactivate, Automatic, Pause, Cycle, Cycle interruption ________________________________________ 5. Control System & Safety • Siemens PLC: CPU 1513F-1 PN • Software: TIA Portal V15.1 • HMI: Siemens TP1200 Comfort Panel • Safety concept: Complete risk assessment available • Includes control cabinet, electrical documentation and software backup ________________________________________ 6. Automatic Overhead Crane • Type: Matr. 2981 t.6.5 • Travel speed: up to 40 m/min • Class: A6 (FEM 1.001 – ISO) • Wheels: 4 pieces, Ø 315 mm • Track gauge: 13,000 mm • Weight: 8,000 kg • Motor: FC90LFECCL-4, 1.5 kW, IP55 • Brake: Disc brake, DC 400 V • Gearbox: TP 315/90BR, ratio 1/35 ________________________________________ 7. Components Included in the System • Loading cart • Immersion tank • Medium circulation pump • Portal crane / automatic overhead crane • Drip-off station • Unloading cart • Extraction system • Dosing unit • Control cabinet & operator panel ________________________________________ 8. Documentation • Operating manual • User manual • Electrical & control diagrams • Declaration of conformity • Software backup |